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Energy Savings Overview: Air Classifier Project – North American Mineral Processing Plant

Objective
Reduce energy consumption by upgrading the classifier system with a VK Engineering modification.
Baseline Energy Usage
944,000 kWh/year at 118.5 kW running power.
Post-Upgrade Energy Usage
704,000 kWh/year at 88.7 kW running power.

Energy Savings
240,000 kWh/year (~25% reduction).
System Improvements
Reduced power for the classifier and system fan, with production throughput increased from 3.49 to 3.98 tons/hour.

This project successfully enhanced energy efficiency while supporting higher production capacity, achieving both cost and operational benefits.

One of our clients in the manufacturing industry used our services to digitize their maintenance and inspection workflows.

Within six months after implementation, they saw:

reduced process times by 30%
cut reporting errors by 25%
saved $250,000 annually in operational costs
Real-time task updates also improved cross-departmental communication, boosting overall efficiency.